ПРОИЗВОДСТВО И ЗАКУПКИ

Как правило, мы изготавливаем критически важные соединения в целях обеспечения полного контроля производственного процесса. Каждый параметр постоянно отслеживается и оценивается во избежание возникновения любых непредвиденных ситуаций на каждом из наших производственных объектов в России, Китае, Германии, Польше и Швеции. Являясь поставщиком полного комплекса услуг, компания Bulten предлагает весь доступный на рынке ассортимент крепежа.

1. Engineering

Drawings are made.

2. Tooling

All fastener parts have their own tool that is prepared before production.

3. Material

Fasteners are mainly made of steel wire using so-called cold forging technology. The iron wire is supplied as wire in rolls, usually weighing about two tons each, are transported from stock to the production area. The wire is pre-rolled, phosphated and reduced on a draw-bench down to the required dimension before being fed into the cold forger.

4. Cold Forging

After set up and control the production starts. When the wire is fed into the cold forger, it is cut to the right length and then cold forged in various steps. Cold forging is an efficient production method where between 100 and 300 fasteners are forged every minute, depending on dimensions and machine.

5. Threading

Once the fastener has been shaped, threads are formed by rotating the screw in a threading die.

6. Heat Treatment

During the heat treatment the screw is hardened to the right mechanical properties. The process starts with a washing and de-phosphating operation and then the fasteners are heated to approximately 900 degrees. Thereafter, the fasteners are cooled in oil to 60 degrees, then heated up again to 350 – 450 degrees and then finally cooled again which ends the hardening process.

7. Surface treatment

The fasteners are further processed through e.g. surface treatment and other steps to further develop the product. This is done by transporting the fasteners through a range of baths depending on the requirements.

8. Quality assurance

Besides going through continuous quality checks at each production step, the fasteners are finally checked in the laboratories and all values are documented in data bases.

9. Inspection

The fasteners are inspected for e.g. cracks, length and diameter as well as number of screws per bin.

10. Packing

After inspection, the fasteners are packed according to the customer’s requirements and then sent to the warehouse.

11. Shipping

The fasteners are ready for sending to the customer. Logistics is the final leg of our production cycle, and the final factor in our assessment of overall quality.



То, что мы не производим, мы закупаем у наших поставщиков в целях предоставления готовых решений. Все поставщики компонентов распределяются по категориям в зависимости от качества изготовления, своевременности осуществления поставок, а также объема поставок и ассортимента продукции.

Наши гайки и болты компании Bulten поставляются в круглосуточном режиме. Мы и наши партнеры имеем представительства по всему миру, вы всегда можете рассчитывать на нашу поддержку.

ШТАБ-КВАРТИРА

Bulten AB
А/я 9148
400 93 Гётеборг, Швеция

Адрес для посетителей:
ул. Августа Барка 6А, Гётеборг
ШВЕЦИЯ

Тел: + 46 31 734 59 00
Факс: + 46 31 734 59 39